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#216470 - 10/23/11 07:12 AM Upper engine project
ThunderBat Offline
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Registered: 03/11/04
Posts: 5176
Loc: Virginia
I tore into Bonnie yesterday afternoon, and despite only having about three hours before I lost the sunlight, I think I did fairly well. The wire harness and hoses are being a bit intimidating, especially on the rear bank of the engine, but we'll see how it goes.

Engine bay at the start


Parts waiting to go on


Progress so far


I want to get rid of the engine lift brackets on the rear for easier access to the plugs and getting the valve cover off (I'm doing rockers as well) Fells like its going to be tight going back there all around
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#216471 - 10/23/11 11:24 AM Re: Upper engine project [Re: ThunderBat]
RooK Offline
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Registered: 03/07/05
Posts: 5158
Loc: Southern KY
Oooh shinies! It'll be worth it, nice looking car will have an engine bay to match smile
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'00 GP SE (L67 Swap, XP, Headers, 3.25")
'98 GTP, '01 Bonne
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#216481 - 10/23/11 02:42 PM Re: Upper engine project [Re: ThunderBat]
ThunderBat Offline
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Registered: 03/11/04
Posts: 5176
Loc: Virginia
Teardown stage is complete, except for pulling the rockers. The rear engine lift brackets were a bit of a pain, but not as bad as the stubborn plug boots. Everything else came apart cleanly and with out fuss (well not too much)

Now time to clean up and paint some other parts to go back on, change out the plugs while they are so easy to get to, and begin re-assembly. When I lay out the new gaskets tomorrow I'll decide if I'm going to pursue the porting clean-up. If so, I'll do that before installing the new rockers. I grabbed one of the rear view mirrors off of my bicycle (LOL) which is working nicely for looking at the back bank (big help locating the lift bracket bolts)

Teardown so far...


A shot of the old parts pile shows the water pump with the impeller we dont want (good call guys) and the inside of the valve cover which thankfully were not filled with sludge. The Dex which has poured out hasnt looked cloudy and aside from some gunk around the coolant ports, everything else seems fairly clean. Nice to know Bonnie wasnt in critical health before all this began.
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#216483 - 10/23/11 04:09 PM Re: Upper engine project [Re: ThunderBat]
'01 GT Offline
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Registered: 10/23/07
Posts: 3523
Loc: Milwaukee, WI
oooooh shiney parts! hows it feel to tear into the engine and adding nice parts? what wires are you going with?
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#216489 - 10/23/11 11:22 PM Re: Upper engine project [Re: ThunderBat]
ThunderBat Offline
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Loc: Virginia
MSD coils and wires,
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#216494 - 10/24/11 09:47 AM Re: Upper engine project [Re: ThunderBat]
r.s.hutchinson Offline
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Registered: 01/01/08
Posts: 3900
Loc: Ontario, Canada
Have you not heard all the bad things about MSD coils?

You should have gone with an Intense FWI.

All kidding aside, plenty of people have had problems with the MSD coils and switched back to stock, just FYI.
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#216497 - 10/24/11 04:05 PM Re: Upper engine project [Re: ThunderBat]
'01 GT Offline
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Registered: 10/23/07
Posts: 3523
Loc: Milwaukee, WI
tim, just paint your stock coils red. plenty of people have had problems, but others havent. its more of a hit n miss kind of deal. hope you have better luck than others have.
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#216500 - 10/24/11 06:34 PM Re: Upper engine project [Re: ThunderBat]
ordonez1307 Offline
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Registered: 04/18/05
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Another vote to skip the coils.
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#216507 - 10/24/11 11:23 PM Re: Upper engine project [Re: ThunderBat]
ThunderBat Offline
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Registered: 03/11/04
Posts: 5176
Loc: Virginia
Progress at the end of day 3


Powerlog, ported LIM, Yella Terra roller 1.7s and new water pump in place...a few more parts painted in prep for install.


Edited by ThunderBat (10/24/11 11:24 PM)
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#216515 - 10/25/11 06:26 PM Re: Upper engine project [Re: ThunderBat]
ThunderBat Offline
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Loc: Virginia
Starting to look like an engine again smile
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#216516 - 10/25/11 06:31 PM Re: Upper engine project [Re: ThunderBat]
Richard Candelario Offline
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Registered: 12/15/05
Posts: 5286
*drool!* Gawtamn! That's one sharp looking mill, good man! Where'd you get that filler cap?
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#216518 - 10/25/11 10:02 PM Re: Upper engine project [Re: ThunderBat]
'01 GT Offline
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Registered: 10/23/07
Posts: 3523
Loc: Milwaukee, WI
ebay sir richard….

anyways, tim, its weird seeing those engine bay's, so much more room than in a gp its not even funny. where are the supports for the upper half of the engine? sorry for the noob questions, just never dealt with a bonne before.
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#216522 - 10/26/11 09:03 AM Re: Upper engine project [Re: ThunderBat]
ThunderBat Offline
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Registered: 03/11/04
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Loc: Virginia
Different mount system on the Bonnie...no dogbones, but the front "hockey puck" mount is notorious for splitting if any serious power is applied to it. Many different mods have been tried, but the most widely used is a solid rubber block with a thru-bolt for strength.

The engine bay looks roomy now with the upper rad support off, but it does have slightly more room than the GP...I would absolutely LOVE to drop the LS4 mill in there...plenty enough space and that sweet V8 growl!
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#216523 - 10/26/11 09:36 AM Re: Upper engine project [Re: ThunderBat]
'01 GT Offline
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Registered: 10/23/07
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Loc: Milwaukee, WI
well shoot, if youve got the money and the room for it, do it! haha that would be an awesome upgrade.
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#216524 - 10/26/11 02:34 PM Re: Upper engine project [Re: ThunderBat]
ThunderBat Offline
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Registered: 03/11/04
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Loc: Virginia
Yes it would be, but no funds for that kind of thing right now...plus I would need someone who is a wizard on the electrical stuff since the LS4 has drive-by-wire plus other system issues that would have to be tackled (might be less headache to just sell and grab a GXP!)
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#216527 - 10/26/11 07:27 PM Re: Upper engine project [Re: ThunderBat]
ThunderBat Offline
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Registered: 03/11/04
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Loc: Virginia
Day 5 and progress is looking good...tomorrow night I have dinner with my Mom, and Friday's forecast is rain, so might be stalled for a few days frown

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#216528 - 10/26/11 08:00 PM Re: Upper engine project [Re: ThunderBat]
'01 GT Offline
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Registered: 10/23/07
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Loc: Milwaukee, WI
lookin good sir!
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#216529 - 10/26/11 09:29 PM Re: Upper engine project [Re: ThunderBat]
RooK Offline
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Registered: 03/07/05
Posts: 5158
Loc: Southern KY
Wow, impressive... I love a shiny engine bay!
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'00 GP SE (L67 Swap, XP, Headers, 3.25")
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#216548 - 10/27/11 11:31 PM Re: Upper engine project [Re: ThunderBat]
ordonez1307 Offline
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Registered: 04/18/05
Posts: 8901
Loc: Bradenton, FL
That does look really nice...

Have you thought about blue exhaust tips and a NASCAR sticker?
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#216557 - 10/28/11 12:01 PM Re: Upper engine project [Re: ThunderBat]
'01 GT Offline
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Registered: 10/23/07
Posts: 3523
Loc: Milwaukee, WI
lmao, it would be a great color contrast piece!
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#216563 - 10/28/11 02:41 PM Re: Upper engine project [Re: ThunderBat]
grandamle91 Offline
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Registered: 06/02/11
Posts: 33
Loc: Watertown, SD
I love your UIM
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Power Steering, Trans Cooler, Soon Oil Cooler
K&N Custom Made Cold Air
Denso IT16 Plugs, MSD Coils, MSD Wires
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#216726 - 11/12/11 06:42 AM Re: Upper engine project [Re: ThunderBat]
ThunderBat Offline
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Registered: 03/11/04
Posts: 5176
Loc: Virginia
Semi finished for now. I have a JMB Performance FWI on the way that should be here in another couple days.



I also added a new set of wheel center cap decals


And a steering wheel logo to match


Last but certainly not least, the polished stainless tips and Thrush Turbo mufflers have been installed!


The exhaust system sounds great! Just a touch louder than stock with healthy growl at WOT. The engine mods have made a substantial difference by the butt dyno as the engine pulls much quicker and much stronger especially above 3k rpm. The car is a joy to drive and I cant wait for my next road trip!
The only other thing I'm still considering at this point is some kind of subtle mod to the hood, but still undecided on what that may be...but for now, I'm lovin the look and feel!


btw...I've put the stock airbox back in for now until the FWI arrives. I didnt want anyone thinking I was buzzing around with an open TB!


Edited by ThunderBat (11/12/11 06:45 AM)
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#216728 - 11/12/11 09:05 AM Re: Upper engine project [Re: ThunderBat]
'01 GT Offline
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Registered: 10/23/07
Posts: 3523
Loc: Milwaukee, WI
looks real good tim. I really like your ghost hawk decals, definitely unique and adds a "prestige" look to the already sleek look of the bonneville.

haha Im beginning to sound like you with these words...
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#216742 - 11/13/11 01:04 AM Re: Upper engine project [Re: ThunderBat]
ThunderBat Offline
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Registered: 03/11/04
Posts: 5176
Loc: Virginia
I have another decal that I'm going to apply to the red powdercoat intake tube. I think that will add a nice touch under the hood. I just hope the decal stands up to the heat.

And if youre starting to write like me, I'll take that as high praise...there are worse things that could happen to you! LOL

I will be posting up some more pics as soon as I get the FWI installed.
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#216743 - 11/13/11 09:22 AM Re: Upper engine project [Re: ThunderBat]
'01 GT Offline
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Registered: 10/23/07
Posts: 3523
Loc: Milwaukee, WI
haha that means you are teaching the young and dumb of the society to be old and wise!
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Current:
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#216780 - 11/16/11 06:44 AM Re: Upper engine project [Re: ThunderBat]
ThunderBat Offline
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Registered: 03/11/04
Posts: 5176
Loc: Virginia
The FWI arrived today and the red powdercoat finish is beautiful!
Looking forward to getting that installed this weekend and snapping some final engine bay pics!
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#216784 - 11/16/11 10:42 AM Re: Upper engine project [Re: ThunderBat]
'01 GT Offline
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Registered: 10/23/07
Posts: 3523
Loc: Milwaukee, WI
cant wait to see it!
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#216816 - 11/18/11 10:52 PM Re: Upper engine project [Re: ThunderBat]
ThunderBat Offline
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Registered: 03/11/04
Posts: 5176
Loc: Virginia
Finishing touches


Dont know how long the decal will hold up under the heat


Finished engine bay...aside from some detail cleaning
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#216819 - 11/19/11 09:30 AM Re: Upper engine project [Re: ThunderBat]
Richard Candelario Offline
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Registered: 12/15/05
Posts: 5286
omfg...get some halo lights up front and call that a project! that car, man...breathtaking!
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WizAire CAI w/9" K&N & HV3, 2.5" d/p w/h/f cat, Cobra CB, PowerSlot slots w/Hawk HPS, GR-2s, GMPP handling kit, NextLevel STBs, Pilot Sport A/S Plus tires.

98 L36/MM5
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#216823 - 11/19/11 09:32 PM Re: Upper engine project [Re: ThunderBat]
HercMan(Rob) Offline
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Registered: 09/12/03
Posts: 14035
Loc: Fort Worth, Texas
Put some clear coat over the decal itll hold up alot longer.
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#216824 - 11/19/11 11:03 PM Re: Upper engine project [Re: ThunderBat]
SlickGTP Offline
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Registered: 03/26/07
Posts: 1399
Loc: Houston, TX
Dang...... *low whistle* That's one hell of a engine bay there TBat. Please drive on over in June so I can witness such greatness. wink
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'02 Black GTP - RIP 03/03/08 ||| '06 Black G35 MT6 - Stock ||| '73 Chevy half ton(resurrected)
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#216827 - 11/20/11 02:32 PM Re: Upper engine project [Re: ThunderBat]
'01 GT Offline
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Registered: 10/23/07
Posts: 3523
Loc: Milwaukee, WI
so, i really want that intake for the monte now…..
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#216878 - 11/26/11 10:26 PM Re: Upper engine project [Re: ThunderBat]
ThunderBat Offline
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#216879 - 11/26/11 10:39 PM Re: Upper engine project [Re: ThunderBat]
Richard Candelario Offline
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Registered: 12/15/05
Posts: 5286
DANG NAB IT!!! The SlowMaro gets slighted...again!
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WizAire CAI w/9" K&N & HV3, 2.5" d/p w/h/f cat, Cobra CB, PowerSlot slots w/Hawk HPS, GR-2s, GMPP handling kit, NextLevel STBs, Pilot Sport A/S Plus tires.

98 L36/MM5
RaC
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#216880 - 11/27/11 08:59 AM Re: Upper engine project [Re: ThunderBat]
'01 GT Offline
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Registered: 10/23/07
Posts: 3523
Loc: Milwaukee, WI
Originally Posted By: ThunderBat


ya i know where to get it from, Wbodystore sells them. I just need to sell my K&N intake first...
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